CONTEXT OF THE PROJECT
As a result of the electromechanical work that will be carried out in the Akal-B Process Center (C.P. Akal-B) for the management of the separate production of the Ek-Balam field, belonging to the Cantarell Production Asset located in the Gulf of Mexico, and in order to give regulatory compliance with the Process Risk Management and the Functional Safety Life Cycle (FSLC) according to the current standards of Petróleos Mexicanos (PEMEX) / IEC 61511.
OBJECTIVE
Design an Emergency Shutdown System (ESS) that complies with the standards IEC-61511, IEC-61508 and ANSI/ISA 84.00.01, to ensure the safety of the installation at a tolerable level, increasing the reliability and reducing the false alarms of each Safety Instrumented Function (SIF) belonging to the SPPE.
TECHNICAL CONTEXT
As part of the development of the Functional Safety Lifecycle (FSLC) on the Akal-B Production Platform belonging to the C.P. Akal-B, the hazards and hazardous events of the process and its associated equipment were identified, as well as the sequence of events that lead to the hazardous events, the associated process risk resulting from the hazardous events, the risk reduction requirements, the required safety functions to obtain the necessary reduction of risk and to determine if some of those safety functions identified comply with the requirements as safety instrumented functions.
The Safety Integrity Level (SIL) Objective of each Safety Instrumented Function (SIF) was determined based on the risk reduction requirements specifying the safety requirements of the Safety Instrumented System (SIS).
The calculation of PFDavg and MTTFs as performance parameters of the SIS, were defined in this project as Verification of SIL based on the safety integrity level required (SIL Objective).
Subsequently the Emergency Shutdown Logical Matrix of the Safety Instrumented System (SIS) and the operations philosophy were developed. Subsequently the Emergency Shutdown Logical Matrix of the Safety Instrumented System (SIS) were developed. In these documents the functional relations between the elements of each SIF with respect to the process were defined, indicating primary and secondary actions (effects), as well as the functioning and diagnostic specifications in the Human Machine Interface (HMI).
The functional testing procedures of each of the SIF were prepared, to maintain functional safety during their useful life to monitor and register the failures that they could reveal and the functioning conditions.
As part of the FSL the Static and Dynamic Simulation of the process is modeled through specialized commercial software with a focus on functional safety determining the process parameters and conditions according to the logic of the SPPE (Capacity and response time of the performance – Process Safety Time and analysis of operating deviations of the activation of the logic of the SPPE).
RESULTS OBTAINED
The principal benefits obtained by the Client once this project was concluded were:
- The design of a Safety Instrumented System (SIS) that complies with the standards IEC-61511, IEC-61508 and ANSI/ISA 84.00.01, reducing the risk to a tolerable level for all the possible receptors of risk, constituting a guide for best engineering practices for the conceptual design / detail of the Instrumented Systems with safety criteria.
- The installation will operate within safety conditions of the process, with an independent layer of protection that allows it to diminish losses derived from undesirable events and offers cost savings from fewer false alarms and better conditions in contracting insurance policies.
- Maintain the level of integrity of the SIS during the entire Life Cycle of the installations ensuring that it is contained within tolerable risk levels.
STUDY AND ANALYSIS OF DISPERSION OF GASES FOR LOCATION OF SENSORS OF THE FIRE AND GAS SYSTEM OF THE C.P. AKAL-B.
STUDY AND ANALYSIS OF DISPERSION OF GASES FOR LOCATION OF SENSORS OF THE FIRE AND GAS SYSTEM OF THE C.P. AKAL-B.
As a result of the modernization of the facilities in the Gulf of Mexico, there is a need for a Fire and Gas System.
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FUNCTIONAL SAFETY LIFE CYCLE FOR SAFETY INSTRUMENTED FUNCTIONS OF THE EMERGENCY SHUTDOWN SYSTEM IN C.P. EK-A.
FUNCTIONAL SAFETY LIFE CYCLE FOR SAFETY INSTRUMENTED FUNCTIONS OF THE EMERGENCY SHUTDOWN SYSTEM IN C.P. EK-A.
As a result of the Modernization of the Safety systems, auxiliary services and the air network of the Instruments on the Ek-A Perforation platform.
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HYDRAULIC ANALYSIS AND DETERMINATION OF DEGREE OF FIRE OF THE C.P. AKAL-B.
HYDRAULIC ANALYSIS AND DETERMINATION OF DEGREE OF FIRE OF THE C.P. AKAL-B.
The AKAL-B Complex is made up of different platforms that have a seawater based fire protection system.
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UPDATING OF THE PROCESS RISK ANALYSIS (PARA) FOR THE REHABILITATION OF SYSTEMS AND EQUIPMENT FOR ESTABLISHING THE SAFE OPERATION OF THE BALAM-TE PLATFORM.
UPDATING OF THE PROCESS RISK ANALYSIS (PARA) FOR THE REHABILITATION OF SYSTEMS AND EQUIPMENT FOR ESTABLISHING THE SAFE OPERATION OF THE BALAM-TE PLATFORM.
According to the commitments, current and future oil production demand and in order to maintain the levels of production.
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SPECIALIZED TECHNICAL STUDIES FOR REGULATORY COMPLIANCE OF THE OCEAN STAR VESSEL.
SPECIALIZED TECHNICAL STUDIES FOR REGULATORY COMPLIANCE OF THE OCEAN STAR VESSEL.
Develop the technical studies to comply with the current regulation of PEMEX.
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FUNCTIONAL SAFETY LIFE CYCLE FOR SAFETY INSTRUMENTED FUNCTIONS OF THE EMERGENCY SHUTDOWN SYSTEM IN C.P. AKAL-B.
FUNCTIONAL SAFETY LIFE CYCLE FOR SAFETY INSTRUMENTED FUNCTIONS OF THE EMERGENCY SHUTDOWN SYSTEM IN C.P. AKAL-B.
As a result of the electromechanical works that will be carried out in the Akal-B Process Center (C.P. Akal-B.) for the management of production.
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PROCESS HAZARD ANALYSIS (PHA) OF INSTALLATIONS IN THE CUERVITO AND FRONTERIZO BLOCKS.
PROCESS HAZARD ANALYSIS (PHA) OF INSTALLATIONS IN THE CUERVITO AND FRONTERIZO BLOCKS.
To prepare the process hazard analysis (PHA) and define its scope in the development of techniques for risk identification.
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SPECIALIZED TECHNICAL STUDIES FOR THE REGULATORY COMPLIANCE OF THE VOLANTIS VESSEL.
SPECIALIZED TECHNICAL STUDIES FOR THE REGULATORY COMPLIANCE OF THE VOLANTIS VESSEL.
The VOLANTIS vessel has an extensive global history in carrying out comprehensive construction.
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UPDATING OF HYDRAULIC CALCULATION OF THE PROTECTION FROM FIRE OF THE ABK-A COMPRESSION PLATFORM.
UPDATING OF HYDRAULIC CALCULATION OF THE PROTECTION FROM FIRE OF THE ABK-A COMPRESSION PLATFORM.
The Abkatun-A Compression platform has a Fire Protection System based on seawater.
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RISK ANALYSIS FOR THE SEMISUBMERSIBLE SEMI 1 PLATFORM.
RISK ANALYSIS FOR THE SEMISUBMERSIBLE SEMI 1 PLATFORM.
The Semi-submergible (PSS) SEMI 1 Platform is designed to provide maintenance and rehabilitation support to installations.
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STUDY FOR VERIFICATION AND VALIDATION OF RADIUS OF COVERAGE FOR THE PLACING OF DETECTORS OF THE FIRE AND GAS SYSTEM OF THE ABK-A COMPRESSION PLATFORM.
STUDY FOR VERIFICATION AND VALIDATION OF RADIUS OF COVERAGE FOR THE PLACING OF DETECTORS OF THE FIRE AND GAS SYSTEM OF THE ABK-A COMPRESSION PLATFORM.
As a result of the modernization of the facilities in the Gulf of Mexico, there is a need for a Fire and Gas System.
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SPECIALIZED TECHNICAL STUDIES FOR REGULATORY COMPLIANCE OF THE SAPURA 3500 VESSEL.
SPECIALIZED TECHNICAL STUDIES FOR REGULATORY COMPLIANCE OF THE SAPURA 3500 VESSEL.
Develop the technical studies to comply with the current regulation of PEMEX.
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FUNCTIONAL SAFETY LIFE CYCLE FOR THE STARTUP OF THE ABKATUN-A COMPRESSION PLATFORM WITH THE MODULES 1 AND 2 OF THE ABKATUN-A COMPLEX.
FUNCTIONAL SAFETY LIFE CYCLE FOR THE STARTUP OF THE ABKATUN-A COMPRESSION PLATFORM WITH THE MODULES 1 AND 2 OF THE ABKATUN-A COMPLEX.
As a result of the startup of operations of the Abkatun-A Compression platform with modules 1 and 2 belonging to the Abkatun-A Complex.
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STUDY OF IDENTIFICATION OF HAZARDS FOR THE DETERMINATION OF THE SAFETY INTEGRITY LEVEL (SIL OBJECTIVE) USING LOPA FOR THE NEW PLANTS.
STUDY OF IDENTIFICATION OF HAZARDS FOR THE DETERMINATION OF THE SAFETY INTEGRITY LEVEL (SIL OBJECTIVE) USING LOPA FOR THE NEW PLANTS.
PEMEX intends to reconfigure the units of Hydrodesulfurization of Intermediate Distillates U-7, U-8 and U-14.
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DYNAMIC SIMULATION STUDY FOR THE CAUSE – ROOT ANALYSIS OF THE REMOTE SEPARATOR ON THE AKAL-H SATELLITE PLATFORM.
DYNAMIC SIMULATION STUDY FOR THE CAUSE – ROOT ANALYSIS OF THE REMOTE SEPARATOR ON THE AKAL-H SATELLITE PLATFORM.
BFC Consulting did the simulation in stationary regime of the remote oil separator FA-1102 in the Akal-H Satellite Platform.
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COMPREHENSIVE RISK STUDY FOR THE PHTHALIC ANHYDRIDE PLANT.
COMPREHENSIVE RISK STUDY FOR THE PHTHALIC ANHYDRIDE PLANT.
The primary purpose of this Safety Integrity Level (SIL) analysis is to identify the Safety Instrumented Functions (SIF).
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SPECIALIZED TECHNICAL STUDIES FOR REGULATORY COMPLIANCE OF THE BLUE COMMANDER VESSEL.
SPECIALIZED TECHNICAL STUDIES FOR REGULATORY COMPLIANCE OF THE BLUE COMMANDER VESSEL.
Develop the technical studies to comply with the current regulation of PEMEX.
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